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Dual analysis ferrograph

  • Dual slide analytical ferrograph PA100
Dual slide analytical ferrograph PA100

Dual slide analytical ferrograph PA100

Dual slide analytical ferrograph

Kunshan Soohow Instrument Technology Co., Ltd.'s brand VIRDICT, series products: Rotating disc electrode atomic emission spectrometry PO100; PQL -Ferrous debris monitor  PQ100; Ferrous Wear Meter (FWM) PF100; Dual slide analytical ferrograph PA100.
Ferrography analysis technology is one of the important technologies for equipment condition monitoring and predictive maintenance. It can accurately and reliably predict the wear status and potential faults of machine lubrication components, and optimize equipment utilization and efficiency through maintenance actions. The ferrography analysis technology developed by Shuhao Instrument has established equipment diagnostic standards and is widely used in oil analysis laboratories worldwide. Ferrography is mainly used for image analysis of wear particles in lubricating oils. The ferrography technology is to use the magnetic field to separate the iron abrasive particles and adhesive particles in the machine lubricating oil sample, and analyze the morphology, size, quantity, particle size distribution, etc. of their deposition separation, so as to obtain the relevant information about the wear process. By utilizing ferrography technology, the wear status of mechanical equipment during operation can be diagnosed and monitored, thereby improving the reliability and safety of the system. One of the important tools for applying ferrography technology is the ferrograph.
The PA100 dual spectrum analyzer is designed as two independent circuits that allow for the preparation of two oil samples simultaneously. Operators can choose between automatic, semi-automatic, and manual production of spectrum films.

Characteristics and advantages of PA100 spectrometer:

1. The moisture in the oil has almost no effect on the production of the spectrogram;
2. Once the oil sample is ready and inserted, the operation can be carried out automatically, and the operator can do other work;
3. Convenient button operation;
4. Adjustable control of sample flow rate to ensure consistent spectral deposition and repeatability;
5. Produce 2 spectra simultaneously in less than 20 minutes;
6. The spectrum is transparent, allowing for the distinction between metallic, organic, and non-metallic particles, making diagnosis easier;
7. The particles are arranged according to their magnetization coefficient and size, facilitating rapid interpretation of the particles;
8. Rarely does particle accumulation occur, making it easy to observe particles that are important for reflecting the state of the machine.

Parameters

1. Simultaneous automatic or semi-automatic production of two spectra;
2. Magnetic field: maximum magnetic flux density ≈ 1.8T;
3. Maximum magnetic field gradient > 0.5T/mm;
4. Oil sample transportation: flow range 10-30ml/h;
5. Oil pipeline size: outer diameter 2.3mm, inner diameter 1.7mm;
6. Transportation method: pneumatic;
7. Iron spectrum plate inclination angle: 2 degrees;
8. Ferrographic substrate size (mm): 60 × 24 × 0.12.
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